Take the Test |
This questionnaire is designed to better understand and focus on the issues that face your company. Please check the appropriate box at the left of each statement.
If it happens occasionally, or sometimes, the answer is yes. If you know or can estimate the approximate hours or yearly dollar cost, fill in the dollar amount or
estimated hours in the space at the right. Please be honest and objective. Your feedback is very important.
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YES |
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NO |
ASSOCIATED COSTS /HOURS |
___ | |
___ |
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Less than adequate yield from tools. |
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__________ |
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___ |
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Less than 86% machine or tool efficiency. |
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__________ |
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___ |
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Dies/punches dulling prematurely. |
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__________ |
___ | |
___ |
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Unacceptable tool tracking and documentation. |
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__________ |
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___ |
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Tooling components galling. |
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__________ |
___ | |
___ |
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Slugs pulling. |
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__________ |
___ | |
___ |
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Maintaining print dimensions. |
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__________ |
___ | |
___ |
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Spring failure. |
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__________ |
___ | |
___ |
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Part dimension variations (rejects, sorting). |
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__________ |
___ | |
___ |
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Constant engineering changes to accommodate process. |
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__________ |
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___ |
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Unacceptable reject rates (scrap, sorting). |
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__________ |
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___ |
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Poor communication between departments or shifts. |
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__________ |
___ | |
___ |
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Unacceptable tooling or
production lead times. |
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__________ |
___ | |
___ |
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Unacceptable press set-up time. |
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__________ |
___ | |
___ |
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Poor turn-around of tooling from toolroom to pressroom. |
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__________ |
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___ |
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Excessive scrap and raw material consumption. |
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__________ |
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___ |
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Need for updating job skills and topic education. |
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__________ |
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___ |
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Other: Explain - ___________________________ |
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__________ |
Our customized training programs target finding root causes of tooling and production problems, and implementing solutions NOW! |